Quality Management
Quality is our highest priority. PCB ShinTech has a targeted approach to make sure that your PCBs are produced and assembled with maximum quality and consistency. Nothing at PCB ShinTech is left to chance. We work hard at every functional level to make sure that every process is defined and work instruction is documented so that we can consistently provide the same top-notch products and services to our customers.
1. Understand customer expectations and needs.
2. Continuously create and deliver new values to customers.
3. Response to customers’ complain promptly. If we experience a problem, we treat every such event as an opportunity to learn what went wrong, and how to prevent a re-occurrence.
4. Establish well-functional quality management system and improve the effectiveness of the system continuously.
We back the quality of your PCBs and PCBA by preparing the right tooling, using the right equipment, buying in the right materials, implementing the right processing, and hiring and training the right operators. Each order goes through the same tightly controlled processes with an aim to not only increase efficiencies for the benefit of our customers but with the fundamental goal of consistently delivering quality product built to the customer’s expectations and board specifications.
In-house facilities and equipment
In-house facilities of PCB ShinTech are capable of 40,000 m2 per month of PCB fabrication. At the same time PCB ShinTech has 15 SMT lines and 3 through-hole lines in-house. Your PCBs are never produced by the lowest bidder out of a large pool of factories. To achieve exceptional quality performance from PCB assembly, we continuously invest in latest equipment that allows the exact precision necessary for the entire assembly process, including X Ray, solder paste, pick and place and more.
Staff training
Each of PCB ShinTech 's manufacturing and assembly facilities has fully trained inspectors, because our most important goal is delivering quality. Operator training is critical. It is the duty of every operator to check the boards as they go through their process, and we make sure that they have received fully training and gain the necessary expertise.
Inspection and test
Of course, inspection and test are also highlight in quality management system of PCB ShinTech. We use these to make sure that our processes are running correctly. These steps give you the added re-assurance that the board you receive is correct to your design and will perform correctly over the lifetime of your product. We invested in equipment of X-ray fluorescent, AOI, fly probe testers, electrical tester and others for this purpose. Most customers do not have the resources to do things in-house. We take on the responsibility to ensure that every customer gets exactly what they need.
These steps are described as below.
BARE PCB FABRICATION
Automatic optical inspection (AOI) & visual inspection
Digital microscopy
Micro-sectioning
Continuous chemical analysis of wet processes
Constant analysis of defects and scrap with corrective actions
Electrical test is included in all services
Measurements for controlled impedance
Polar Instruments software for design of controlled impedance structures and test coupons.
PCB ASSEMBLY
Bare board and incoming component inspection
First off checks
Automatic optical inspection (AOI) & visual inspection
X-ray inspection when required
Functional testing when required
